In deep foundation works, tunnel dewatering, and mining operations, standard drainage pumps fail prematurely when abrasive solids settle in the pump casing. The KBS Submersible Slurry Pump series is purpose-built to overcome this specific bottleneck. Equipped with a built-in high-chrome alloy agitator, a slow-running 4-pole motor, and a top-discharge slimline design, the KBS series continuously suspends settled solids before extraction, ensuring clog-free operation under the most punishing civil engineering conditions.
Engineered for High-Solid Slurry and Bentonite Transfer
Unlike standard dewatering pumps that rely purely on suction velocity, the KBS series incorporates a mechanical agitator mounted directly below the inlet plate. This agitator fluidizes settled mud, bentonite clay, and heavy sand, mixing them into a treatable slurry that passes easily through the wide 30mm impeller passage.
The top-discharge, semi-interior flow path keeps the motor continuously cooled by the pumped medium. This engineering choice allows the unit to operate safely even during low-water level skimming operations in narrow cofferdams or deep pits, avoiding the common motor burnout risks associated with side-discharge pumps.
Technical Material & Structural Specifications
Component longevity in abrasive environments is determined entirely by material science. The KBS series utilizes premium metallurgy designed to withstand extreme hydraulic erosion and mechanical stress:
- Impeller & Agitator (Item 14a/14b): Cast in High Chrome Alloy to ensure maximum wear resistance against sand, quartz, and gravel erosion.
- Inlet Plate (Item 16a): Also featuring High Chrome Alloy to maintain critical tolerances against abrasive wear, preserving long-term pump efficiency.
- Rotor Shaft (Item 28): Machined from heavy-duty AISI 420 Stainless Steel for high torsional strength and superior corrosion resistance in acidic or alkaline drainage water.
- Mechanical Seal (Item 34): Premium SiC-SiC / SiC-SiC dual-face mechanical seals. For heavy units exceeding 15kW (such as the 200KBS415 and 200KBS422), Tungsten Carbide (Tc-SiC) upgrades are applied to survive the extreme pressure spikes encountered in deep-well slurry dewatering.
| Item No. | Part name | Material | Item No. | Part name | Material | |
|---|---|---|---|---|---|---|
| 01 | Hose coupling | Cast iron | 25 | Strainer | Steel | |
| 02 | Handle | Steel | 27 | Stator | ||
| 05 | Upper cover | Cast iron | 28 | Rotor | Shaft:AISI420SS | |
| 07 | Bearing house | Cast iron | 31a | Bearing | Ball bearing | |
| 11 | Motor body | Cast iron | 31b | Bearing | Ball bearing | |
| 13 | Pump body | Cast iron | 34 | Mechanical seal | Sic-Sic/Sic-Sic Tc-Sic/Sic-Sic( > 15kW) | |
| 14a | Impeller | High chrome alloy | 35 | Oil seal | ||
| 14b | Agitator | High chrome alloy | 47 | Cable | ||
| 16a | Inlet plate | High chrome alloy | ||||
| 16b | Inlet plate | Cast iron |
Performance Matrix and Model Selection
The KBS range offers flexible power configurations spanning from 4 kW to 22 kW, tailored for distinct discharge diameters and head requirements:
- 80KBS44 (4 kW / 5.5 HP): 80mm outlet, delivering a rated capacity of 60 m³/h at 10m head. Optimized for light mud pits and localized construction dewatering.
- 100KBS46 (6 kW / 8 HP): 100mm outlet, rated at 90 m³/h at 10m head (Max capacity 144 m³/h). Ideal for standard site mud tanks and bentonite handling.
- 150KBS49 (9 kW / 12 HP): 150mm outlet, rated at 100 m³/h at 15m head (Max head 21.5m). Perfect for larger excavation sites and tunnel drainage.
- 200KBS415 (15 kW / 20 HP): 200mm large outlet, delivering a massive 200 m³/h rated flow at 16m head (Max capacity 372 m³/h).
- 200KBS422 (22 kW / 30 HP): The flagship unit featuring a Star-Delta starting method (compared to Direct-On-Line for smaller models) to safely manage inrush current. It delivers a 24m rated head and can reach a Max Head of 32m, making it the primary choice for deep shaft mining and high-lift gravel extraction.
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Model 50/60HZ Outlet Motor power Starting Method Rated current (380V) Rated capacity Rated head Max capacity Max head impeller passage kW HP m³/h m³/min m³/h m³/min KBS44 80 4 5.5 D.O.L. 10.2 60 1.00 10 99 1.65 14.8 30 KBS46 100 6 8 D.O.L. 13.8 90 1.50 10 144 2.40 16.9 30 KBS49 150 9 12 D.O.L. 19.5 100 1.67 15 192 3.20 21.5 30 KBS415 200 15 20 D.O.L. 30.1 200 3.33 16 372 6.20 22 30 KBS422 200 22 30 Star-Delta 42.0 200 3.33 24 360 6.00 32 30
Hydraulic Efficiency Across Dual-Frequency Requirements (50Hz / 60Hz)
- 50Hz Synchronous Speed (1450 rpm): Designed for stable, low-shear velocity pumping, keeping wear coefficients minimal while providing continuous high-torque mud suspension.
- 60Hz Synchronous Speed (1750 rpm): Optimized for international construction standards requiring deeper dynamic head lifts and high-volume extraction rates without overloading the electric motor stator.
Critical Field Applications
The KBS Submersible Slurry Pump thrives where standard drainage units burn out within days. Primary structural applications include:
- Bentonite Slurry Recovery: Extracting and circulating heavy bentonite fluids from deep diaphragm walls, pile driving, and micro-tunneling boring machines (TBM).
- Civil Construction Dewatering: Clearing deep foundation excavations, basement pits, and subway tunnel channels fouled with sand, silt, and concrete runoff.
- Mining & Aggregates Sediments: Pumping high-density thickener underflow, tailing recovery ponds, and settling basin sludges.
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